Electro Forged Gratings

Electro Forged Gratings

Electro Forged Gratings Manufacturers

Electro Forged Gratings is widely used in different industries because of their exceptional strength, strong design and capacity to handle heavy loads. A top Electro Forged Gratings Manufacturers like Cell Com focuses on creating high quality Gratings which is used in high quality Electro Forged advance technology that permanently binds with cross bars and bearing bars with heat & pressure. This method ensures outstanding durability, consistency and dependable performance in tough conditions.

Precise Manufacturing for Diverse Industrial Need:

Our electro forged Gratingss is designed to fulfill the needs of various industries such as oil & gas, petrochemical, power generation, steel manufacturing, shipbuilding, refineries and other major infrastructure projects. These Gratingss work perfectly for walkways, platforms, stair treads, drainage covers, catwalks and ventilation systems. We provide Gratingss in various sizes, thicknesses and diverse materials like mild steel, galvanized steel and stainless steel that helps in allowing for full customization according to project specifications.

Quality Assurance & Global Standards:

Every Electro Forged Gratings Manufacturers takes Gratings testing for high load bearing capacity which resists damages and overall structural performance. Our manufacturing facility is equipped with modern machinery and adheres to meet the international standards to ensure that we deliver product that assures long lasting reliability & safety.

Why to choose us?
  • Advance Electro-Forging tech that ensures strong and lasting connections.
  • Customized Gratings Solutions that is designed to meet specific project needs.
  • Electro Forged Gratingss Manufacturers provides exceptional Durability & Load-Bearing Strength ideal for heavy-duty use.
  • Cell Com do the strict quality check and follow the norms of international industrial standards.
  • We are able to provide on-time Delivery & Expert Support with committed technical help.

Why Electro Forged Gratings

  • Custom Manufacturing
  • No crack or open joint & defect free forge welds (without any air gaps)
  • Retains strength of bearing bar
  • Improves slip resistance
  • Visually attractive

Plain Gratings

Serrated Gratings

Types Of Steel Gtatings

Gratingss are manufactured in various mesh sizes as per EIL or customer specifications. The Electro-forging machine has the capacity of welding bearing bars of 25x3 mm - 50x8mm and cross bars from 6 mm to 10 mm

They are further classified as PLAIN & SERRATED depending on the type of bearing bar used. Gratingss could be supplied in various shapes and sizes

  • Plain Gratings
  • Serrated Gratings

TRENCH COVERS

STEP TREAD

WALK WAYS

CIRCULAR PLATFORM

Applications Areas

Walk Ways | Step Treads | Trench & Drain Covers | Circular Platforms | Fencing (Grid Type) Boundary:

  • Cell Com has developed a robust and modular fencing solution using electro forged Gratings. Constituent members (flats/ twisted bars) cannot be cut by ordinary cutters unless torch cutting is done. This improves safety.
  • Widely used as a replacement for chain link type modular fencing applications

TRENCH COVERS

STEP TREAD

WALK WAYS

CIRCULAR PLATFORM

Tower Gratings

Supporting Accessories

Cell Com offers special Gratings clamps & fixtures which do not require site welding and drilling and thus ideal where drilling & welding on site is not permitted.

  • Gratings Fixture
  • Gratings Clamp

Advantages

  • High load-bearing capacity (almost 20% more than manual Gratingss).
  • Easy to install and maintain/repair
  • High rate of production (fast deliveries).
  • Suitable for ventilation and natural lighting.
  • Durable in the harshest environment
  • Minimum distortion and accuracy of dimensions.
  • Corrosion resistant

Manufacturing Process

  • Twisted Bars are aligned on Bearing Bars for the desired mesh size on the Electro-forging machine.
  • Heat is generated at the metal intersection by passing a high Electrical current through the copper electrodes.
  • As the forging temperature is reached, high tonnage pressure is applied hydraulically on twisted bars, so as to forge weld every intersection of cross bars and bearing bars.
  • The Welded Cross bar is dragged automatically to bring the next cross bar under the welding electrodes. The Gratings panels are made in standard size of 1 mx6 m and the same process as above is repeated again and again till full length of panel (1m x 6m) is achieved.
  • The panels are then cut to the required Gratings sizes on circular power saw cutting machine & edge bearing bars (caging flats) are manually welded.
  • In house galvanizing or painting as required of the Gratingss is done before dispatch to customers.

MATERIAL

ELECTROFORGING PROCESS

MACHINE CUTTING

PACKING

GALVANIZING

END PLATE WELDING

MATERIAL

ELECTROFORGING PROCESS

MACHINE CUTTING

GALVANIZING

END PLATE WELDING

PACKING

Testing

Cell Com has an ultra-modern lab for testing all incoming, outgoing & in process material. The lab has complete Equipments to carry out physical & chemical properties of steel through UTM machine, Rockwell Hardness Tester, Carbon Apparatus, Hygrometer, etc., as per relevant IS codes. Testing Rig is used for load deflection test & UTM machine is used to carry out pull out test to check the strength of electro forged Gratingss.

Packing

Gratingss are numbered according to drawing part number and are packed in bundles on steel/wooden pallets by means of steel strips.

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